Contents


                  Title                                                                                                      Page No.
  •  Chapter 1. Introduction ……………………………………………….......... 1
    • 1.1 What is it? ………………………………………………………….. 1
    • 1.2 Problems ……………………………………………….…………... 2
    • 1.3 New design …………………………………………….…………... 3
  •  Chapter 2. Literature review …………………………………………...…... 4
    • 2.1 Similar products ……………………………………………….......... 4
    • 2.2 Hydrodynamic theory ……………………………………………...... 5
    • 2.3 Regulations …………………………………………….………….... 5
    • 2.4 Manufacturers of components ……………………………………..... 6
  •  Chapter 3. Specifications ………………………………………………….... 7
    • 3.1 Introduction ………………………………………………………… 7
    • 3.2 General factors ……………………………………………………... 7
    • 3.3 Environment and performance …………………………………….... 10
    • 3.4 Connection to boat …………………………………….…………... 11
    • 3.5 Communication ……………………………………………………. 12
    • 3.6 Instruments …………………………………………….………….. 13
    • 3.7 Recommendations for usage ……………………………………….. 13
  •  Chapter 4. Conceptual design …………………………………….…...…....15
  •  Chapter 5. Final design ……………………………………………….…..... 19
    • 5.1 Main frame ……………………………………………………….....19
    • 5.2 Hand supports …………………………………………………....... 21
    • 5.3 Main wing …………………………………………………….......... 22
    • 5.4 Leg support …………………………………………….…….......... 23
    • 5.5 Towing point ……………………………………………………...... 24
    • 5.6 Fasteners …………………………………………………………... 24
  •  Chapter 6. Discussion …………………………………………………….... 25
  •  Chapter 7. Conclusions ………………………………………………..….... 29
  •  Chapter 8. Recommendations for further work. ………………………..…. 30
  •  Appendix I. References. ………………………………………………….... 32
  •  Appendix II. Bibliography. …………………………………………….….... 34
    • a. General bibliography. ……………………………………………….... 34
    • b. Regulations and procedures. …………………………………………. 36
    • c. Online sources. ………………………………………………………. 37
    • d. Magazines and catalogs. ……………………………………………... 40
  •  Appendix III. Comparison of existing gliders. ……………………..........… 41
    • a. Tow sub. …………………………………………………………….. 41
    • b. Sea scanner ………………………………………………………….. 42
    • c. Underwater tow-sled. ………………………………………………... 42
    • d. Home built devices. ………………………………………………….. 43
    • e. Common problems. ………………………………………………….. 44
  •  Appendix IV. Interviews to the professionals and diving tests. …………... 45
    • a. Interviews. …………………………………………………………… 45
    • b. Diving tests. ………………………………………………………….. 46
  •  Appendix V. Design drawings. ………………………………………....…... 49
  •  Appendix VI. Calculation of weight. ……………………………………….. 50
  •  Appendix VII. Wing data charts. ……………………………………….….. 51

 
 
 
Chapter 1. Introduction
1.1 What is it? 

Underwater gliders have extended use in Search And Rescue diving tasks. The concept consists of towing one or two divers from a rescue boat so they can search a large area rapidly. The diver to control his depth and “fly” over the seabed uses the glider. 
At the present, the system consists of a flat wooden board with two handles on either side, so the diver can hold the glider, as shown in Figure 1. 









The diver can control his depth by simply inclining the board upwards or downward; in other words, just by changing the angle of attack of the board.

1.2 Problems 

The current gliders are very difficult to control because the board must be kept at a constant angle and at the same time must be firmly gripped to withstand the drag force acting on the body of the diver. Small changes to the angle of attack of the board lead to important changes of lift, and therefore also of depth. In order to avoid these sudden changes the board has to be very held firmly but since the functions of controlling and holding the board rely on the hands of the diver, this results in a very unstable, difficult and tiring system of control. 
This difficulty in manoeuvring and the rapid ascents and descents caused by this system of control due to involuntary movements make this device unsafe for untrained divers. 
Sudden deep diving can cause eardrum breaking in divers if they have no time to adjust their ears and sinus to the pressure. This is caused when the pressure of the water increases but the air pressure inside the diver’s sinuses and ears remains constant, causing a depression and breaking of the eardrum. 
 A sudden climb, however, could cause more serious problems to the diver. If a balloon is filled with air and submerged in water, its volume will reduce as the pressure increases. Then, if it is taken out again its volume will be the same as before it was submerged. On the other hand, if an empty balloon is filled with air from a scuba tank at a certain depth, and is taken out of the water it will have no possibility of expanding to increase its volume so it will actually explode. Hence, if we replace the balloon with the lungs of a diver we will not get an explosion but an over-expansion of the lungs, known as an air embolism. This is one of the most dangerous diving accidents. (Ref.1) 

Another problem with the current gliders is that the searching speed must be kept quite low, typically less than 3 knots (Ref.2). The reason for this is again the difficulty of manoeuvring, because the hands must support all the drag force exerted by the body of the diver at the same time as controlling the angle of attack of the board.

1.3 New design 

The new design will solve the current control problems and also add some more improvements to the device. The new underwater glider will take the control functions away from the hands so that they can be concentrated in supporting the drag force exerted by the diver, making it easier to control. This will result in increased safety and will reduce the tiredness in the divers, allowing longer immersion times to be achieved 
The improvements to be added to the new design will include features such as instruments located in a place where they can be easily read by the diver and obtain important information about depth, direction bearing and time. By doing this, divers can navigate and control their underwater time without releasing their hands to read the console. 


 
Chapter 2. Literature review
2.1 Similar products 

One of the previous steps in all kind of designs should be to research into existing similar devices to give the designer an idea of the potential competitors and their products. This shows the advantages and disadvantages of each similar product and helps the designer to see clearly what should not be done in the new design and what would be a good idea to incorporate on it. (Ref. 3). 

For the design of the underwater glider, similar devices were searched at: 

  •  Manufacturers of diving gear and accessories.
  •  Suppliers of diving gear and accessories.
  •  Diving magazines.
  •  Groups of professionals.
As a result of this research two important facts were observed: 
  •  There seems to be no manufacturer of this kind of products in the whole European Community.
  •  Because of this lack of manufacturers and the simplicity of the existing devices from abroad, most European users have to build their own gliders.
Both the abroad produced gliders and those fabricated by the users themselves are very similar and, therefore have similar problems. (See Appendix 3) 
Another source that was also researched was the existing patents. The existence of a patent does not necessarily mean tat the product is already in the market, but can similarly 

give the designer a view of the existing problems and applied solutions on similar devices. (See appendix 3). 
Finally, some other towed artefacts were also researched. These included submarine robots and towed sonars. These last ones resulted to be very interesting since they were also making use of the hydrodynamic properties to achieve a good stability.

2.2 Hydrodynamic theory 

The next step in the literature review was to obtain some information about underwater and hydrodynamics theory. The dynamics of an underwater vehicle are very similar to those of an aircraft. Both the water and the air are fluids the only main difference being that the last one is compressible whereas the first one is not. But the compressibility becomes relevant only at velocities that are far away from our purposes and, therefore both aircraft dynamics related information as well as that about hydrodynamics was useful for the design. (Ref.4) 
Some lessons about underwater control were learned from these texts, as well as some ideas of how to counteract the upward drag force of the towline.


 
2.3 Regulations 

Regulations about diving procedures and design and manufacturing were consulted before and also after every step of the design process. The object of this was to adjust the design to the existing standards in order to satisfy the requirements of safety, functionality and quality. 

The regulations about diving procedures were consulted at the manual of the National Oceanic and Atmospheric Administration (NOAA), where all the working dive procedures were listed and explained. (Ref. 2) 
Similarly, the procedures for designing and choosing the materials and manufacturing processes were found at the regulations of the British Standard Institution. This organization states the standards for designing, sizing, drawing, testing and manufacturing all kind of products. (Ref 5)

2.4 Manufacturers of components 

An important question that must be clarified before the design starts is if the design will fill an existing production plant or if the plant and machinery involved are a constraint to the design. It would be no good designing for one plant set-up to find a new one in existence by the time the production phase arrives. (Ref. 3) 
After getting a rough sketch of each particular step of the design the availability of the required components had to be checked. The best way to do that was to contact directly with the manufacturers of those components and ask them for a product catalogue via Internet.


 
 
Chapter 3. Specifications

 
3.1 Introduction 

An underwater glider makes it possible for divers to be towed from a boat at the surface and vary their depth according to the contour of the sea bottom. This allows them to make a close search of the area over which the boat is travelling. 
The diver will scan the bottom of the sea from a face down position and will be able to adapt the scanning path to the contour of the seabed with the aid of the glider. Divers may wish occasionally to drop off the towline during traverses to investigate objects of interest releasing the glider, which will then emerge at the surface. 
The underwater glider can also be equipped with a two-way communication system in order to advise the crew at the surface that the glider is going to be released.


 
 3.2 General Factors 

3.2.1 Size: It should be possible to fit the glider in the boot of an average car and it should also be easy to transport by hand by a single average adult person. A size of less than 1500mm. x 700mm. when folded (if necessary) would be acceptable. 

3.2.2 Weight: Under the seawater it should be neutrally buoyant. A downward force of less than 6 kg would be acceptable. Out of the sea it should weight less than 120 Newton to allow its transport by hand. 

3.2.3 Appearance: It must not obstruct the diver’s vision of the bottom. No sharp edges should be present, to avoid injuries in case of collision. 

3.2.4 Materials: Materials must stand the action of water and salt under the water without loosing their properties. If a colour is applied it would be preferably a vivid colour in order to make its localisation easier under the water. The painting must not fade and has to be not toxic or harmful for the environment. 

3.2.5 Ergonomics: As the diver is going to be in a face down horizontal position the glider must be possible to be controlled that way. The handles where the diver is going to be held from should have enough room to accommodate an average diver’s hand dressed in high thermal insulation gloves. The measures of the underwater glider will be adjusted to the regulations of the British Standards Institution for anthropometrics. 

3.2.6 Life: It must support uses of 12 hours without stop and not get damaged to make possible carrying out intensive searches. It is very difficult to precise the actual life of the glider because it will be in function of the use given by each particular user but it should be, at least, long enough to make the acquisition of the glider cheaper than that one for an 
underwater scooter. In any case, its life should not be less than five years. 

3.2.7 Maintenance: The glider should need to be rinsed with no more than water so it can be easily maintained. Its parts should be accessible with common tools to be replaced or adjusted in situ by the owner in case of breakdown. Spares should be made available by order, to make possible future replacements of damaged parts. 

3.2.8 Cost: It must be cheaper than £600 for the final customer since there is some underwater scooters available from that price in the market. 

3.2.9 Competition: The underwater glider is much more developed than the similar products found in the analysis and offers much more possibilities than them, therefore there is going to be no important competition. The only possible competitors would be the underwater scooters, but they can also be beaten if a low price is achieved for the final design. 

3.2.10 Shipping: It should be possible to transport it in the boot of an average car, therefore it should be possible to dismount if necessary, therefore when folded or dismounted it should not be bigger than 1500mm. x 700mm. It will be shipped in a foam package to prevent it from damages when storing. 

3.2.11 Quantity: As it is a completely new kind of product and the market does not seem to be extensive, a first limited edition of 100 units is suggested.


 
3.3 Environment and Performance: 

3.3.1 Temperature: It must stand temperatures from 0?C up to 40?C. It will be normally used between 0?C - 25?C. (Ref.2) 

3.3.2 Pressure: Must support pressures from 1 atmosphere to that at 42-m depth (5 atm), since this is the maximum depth range a recreational diver is allowed to dive without decompression. It will be normally used at no more than 20-m depth (3 atm). (Ref.2) 

3.3.3 Humidity: It must stand the underwater environment, therefore everything should be completely operational when submerged. 

3.3.4 Vibration damping: The towline will damp all the oscillations caused by the boat. 

3.3.5 Corrosion: It must resist water and salt action for periods of usage of at least 12  hours. It must also support dirty waters without getting damaged. 

3.3.6 Speed: It must support speeds up to 3-5 knots (1.545-2.575 m/s), since this will be the normal towing speed range. 

 3.3.7 Power sources: No power sources will be incorporated. If a communication system is added then the power will be at the surface vessel.


 
3.4 Connection to boat 

3.4.1 The towline: Divers should always dive in pairs for safety reasons (Ref. 2), therefore it must be possible to tow two gliders simultaneously. The gliders must be of the same type and the tow must be carried out with two separated towlines. Practical tests suggest that towing from a single rope with two derivations would result in a destabilisation of the diver who is still being towed in case that his partner releases the glider. 

3.4.1.1 The main towline: Two main towlines will be used (one for each glider) since it is proved to work better than a single one. Towlines will have a separation of at least 2m. Between them. (Ref. 1) 

3.4.1.2 Derivations: The towline will divide in two parts in order to pull from two points at the glider. The line should pull from both towing points equally. This will give the glider much more stability. 

3.4.1.3 Upward forces: The glider should easily counteract the upward drag force on the towline, but if necessary, a counteracting device can be added before the derivation of the towline. The counteracting device can consist on the addition of one of the following items: 

3.4.1.4 Depressor: A depressor is a winged body used on water towing applications to produce a downward “lift” force to overcome the effect of the tow cable drag and thus achieve the required depth of operation of the vehicle without using a body of excessive weight. (Ref. 4) 

3.4.2 Weight: Adding lead balls would counteract the upward drag force exerted by the towline. The spherical shape would make it more difficult for them to get hooked on rocks. (Ref. 2) 

3.4.3 Detaching system: An emergency detaching system must be incorporated in case the glider gets hooked on the bottom. This will consist on the addition of a less resistance piece of line inserted between the towing line and its derivation, which will break in case of blockage.


 
3.5 Communications 

3.5.1 Concept: Two-way communications with the boat could be incorporated. These would make possible to warn the crew of the ship when the divers have released the gliders so they can stop the towing. It would also help to co-ordinate the tasks of the boatmen and divers. 

3.5.2 Switch and advising devices: A waterproof pushbutton switch should be installed to advise the crew of the towing boat when the diver is going to release the glider with signals agreed on and practised prior to diving. This switch would activate a buzzer or a light on board of the towing boat. 

3.5.3 The wire: The signal must go up to the surface through a cable attached to the towline. This cable must be waterproof as well, and must have enough different wires inside to allow individual communications with all the divers to be made. Optic fibre could also be an alternative to the conventional cable.


 
3.6 Instruments 

3.6.1 Navigation: A compass and a depth meter will be installed on the wing so the diver 
can navigate without releasing a hand to read the console. 

3.6.2 Other: Another possible instruments included in the glider are a thermometer and a 
digital chronograph to control the time the diver is submerged.


 
3.7 Recommendations for usage 

The following procedures are recommended, according to the National Oceanic and Atmospheric Administration (NOAA). (Ref.2) 

3.7.1 Jet dive: If possible, the boat should be equipped with ”jet dive” propulsion system, which has no rudder or propeller. 

3.7.2 Propeller cage: If the boat is equipped with a propeller, a propeller cage should be fabricated to protect the divers. 

3.7.3 Signal devices: Divers being towed should carry signal devices (whistle, flare, etc.) especially in adverse weather conditions such as fog, in case they become separated from the boat and towline. 

3.7.4 Surface float: Unless there is danger of entanglement, the divers should carry a surface float to assist the boat crew in tracking them. The float line also can be used for signalling the divers while they are on the bottom. 

3.7.5 Boat equipment: The boat should be equipped with charts, radio, first aid kit and resuscitator, emergency air supply, and all the equipment required by the Coast Guard for safe boating operations. 

3.7.6 Distress call: The boat operator should know the procedure for alerting the Coast Guard in case of an accident. 

3.7.7 Dive planing: All personnel on board should be thoroughly briefed on the dive plan.


 
 
Chapter 4. Conceptual Design 
The current gliders are very difficult to control because the board must be kept at a constant inclination in order to maintain the diving level, as shown in Figure 2. 

The lift force on an airfoil is the sum of the lift force generated due to the angle of attack and that due to the camber. 

Lift = Lift Due to AOA + Lift Due to camber             (1.1) 









In the case of the existing gliders there is no camber so all the lift comes from the change in angle of attack. Depending on their shape, cambers can provide positive, negative or neutral lift, as shown in figure 3. 

As the glider must provide positive and negative lift depending on the necessity of the moment it would be very useful to build it as an airfoil with variable camber in order to get the desired lift at each particular moment. The way of making this possible is to add a control surface. Control surfaces or ailerons are mobile parts installed in the rear portion of the wing. They move upwards or downwards at pilot’s will, as shown in figure 4. (Ref.6) 

The best thing about them is that they can provide lift force opposite to that due to the angle of attack. This is especially useful for underwater gliders, since the main control problem was the difficulty on maintaining the desired angle of attack. 

The initial idea for improving the safety and manoeuvrability of the glider was to add an aileron. The control qualities of the glider would then be improved by changing the angle of the aileron upwards or downwards in addition to the inclination of the whole board. 

However during the design process it was noticed that a potential control surface was being ignored: The fins. 
Divers normally use the fins for propulsive purposes when normally diving, but when being towed the fins have no utility. The idea for the new design would be to employ the fins as a horizontal tail plane, based on the same stability principles than aircrafts. The centre of gravity of the diver and the glider all together must then be located between the wings and the tail-plane in order to make it stable, and the vertical control will be achieved by changing the position of the feet in order to get a change in tail lift as seen in figure 5. 

The lift produced in the fins will affect the pitching moment created by the wing lift in the centre of gravity and this will lead to a change in angle of attack, which will increase or decrease the lift on the wing. The main wing will have a neutral camber, so it will provide positive or negative lift depending on the manoeuvres of the diver. 
Also, another smaller wing could be placed between the centre of gravity and the tail-plane. This second wing would have no camber but would be installed at a slightly positive angle of attack in order to produce a small quantity of positive lift. This would help to recover the stability after a manoeuvre at the same time that would provide a support for the legs of the diver. 
The main wing would be installed in cantilever in the main frame and would have a slightly positive dihedral to contribute to the stability of the glider by helping to avoid rolling. 

The main frame will consist on three bars that would be welded together and would support all the other elements, as the chassis does in cars. 
The diver will be laying face down, holding a pair of handles fixed on the two hand supports that will be located on the top surface of the wing, while the thighs will be resting on the small wing at the rear. A stripe will also be included at an adequate distance to support the weight of the body if necessary. (see figure 6) 
The towing points will be two and will be located at the main frame of the glider, as closer to the wing roots as possible. The proportionally big separation between the towing points will provide a more stable towing. The bar that will lay between the two towing points can be employed to support some basic diving instruments (depth meter, compass, and chronometer) so the diver can read their information easily. 


 
Chapter 5. Final design 
The final step of the designing process required to concrete and design in more detail each part and to research about which materials were the most convenient for each element of the design. The final assembly can be seen in the Appendix 5. 

5.1 Main frame 

The main frame, or the chassis, is the structure that supports all the components of the underwater glider. It had to be a resistant structure since it would have to support the towing and drag forces, as well as those created when manoeuvring. In the other hand it had to be a light structure, since the final weight of the design was also an important factor. The chosen material was an aluminium alloy used commonly on shipbuilding. It combines a big strength with a low weight and also has excellent weldability and resistance after welding qualities. 

The structure will consist on three bars of square hollow section, two laterals and a central one that will be joined in a U shape. The joining will be possible thanks to a pair of prismatic pieces of the same metal used for the bars which will be located on the tips of the central bar and will get inserted into the lateral ones, after what it will be welded. At the ahead end of each lateral bar another prismatic piece will be inserted into the hollow of the bar and it will be also welded. This piece of aluminium alloy will have a thread machined in its centre at which the towing point will be attached. 

Another bar of the same characteristics will be welded on the top of each lateral bar, this ones been longer since they will have the leg support attached to their ends. The holes from which the additional components will be attached to the main frame will have to be machined once the structure is finished. 
As the bars forming the main frame will be of hollow section water will pass to the inner part through the holes for the fasteners. Therefore the hollow section of the structure will not be closed at its rear part, but will be closed with a rubber plug that could be removed when necessary to empty the water. 

 

5.2 Hand supports 

The hand supports will be fitted to the main frame at its front laterals and its shape will be that one of a T laying on one side. It will be built in aluminium alloy. 
Their functions will be providing a flat surface to place the arms, been the base where the handles will be attached, and more important, fastening the main wing to the main frame. 
The hand supports will have three machined holes in the upper side where it will be attached to the main frame; another three in the lower part where the main wing will be attached from its section; and another two in the middle plate, where the wing will be attached by two bolts that will trespass it from both sides. Also, the middle plate will be provided of another machined hole to attach the handle in its top. 


 
5.3 Main wing 

The main wing was required to be a relatively thin symmetrical hydrofoil in order to provide positive or negative lift as required by the divers. It had to be rigid and resist high bending forces at the same time combined with a low weight, so it was decided to be built in a composite of carbon fibre and epoxy that is widely used for aircraft components and some car parts. 
The wing had to be attached to the hand supports from its top surface and also from its root, so it was provided with two machined holes for the first two points of attachment and three threaded inserts for the second one. These three inserts will be placed in the mould and casted together with the composite. 
After researching the possibilities the shape chosen for the wing turned to be the E836 hydrofoil. This is a thin and symmetrical hydrofoil that is presented as a compromise between cavitation and boundary layer requirements, and fits very well to our needs. 


 
5.4 Leg support 

It will consist on a flat board that will be placed at the rear part of the glider and will act as a support for the legs at the same time that will help on the stability. 
It will produce a small positive lift all the time to counteract the pitching moment produced by the upward force of the towline and also to avoid a separation of the support from the legs at manoeuvres, which allows a better control. 


 
5.5 Towing point 
The towing points will be located at the root of the main wings. 
They will be built in stainless steel and will be capable to rotate over their center axis so the towing force can be applied from any frontal direction. It will be attached to the main frame by its axis, which will be a stainless steel threaded bolt. 

 
5.6 Fasteners 

Only two different size of threaded bolts have been used in the design to attach all the elements to the main frame. 
The fasteners must resist the action of water even when submerged, therefore stainless steel material was used in both the bolts and the nuts. 
As there should be no sharp edges in the final design round headed bolts and acorn type nuts were chosen, the two only employed sizes being M10 and M12. 

The use of only two different sizes will make unnecessary for the user to carry a large set of tools in order to adjust or dismount the different parts of the glider. 


 
Chapter 6. Discussion 
The design of the underwater glider implied learning the basic principles of conceptual designing, which includes market assessing and finding of needs, specification, product development and detail design. 
The market assessment and the search for similar designs are the basic tasks to be performed in order to find out the problems and advantages of other products. It also makes clear if there is a need for a new design. 
The specification is the most important aspect to be considered. No design can take place until a firm specification has been agreed. But before this document can be written the problem and constraints to be satisfied by the design have to be recognised and defined. This aspect can be the most difficult one, because having a problem does not mean necessarily recognising it, neither to be able to define it. 
One of the most important tasks at the product development stage is to get information about theory, limitations, properties of materials and best material choices, regulations… etc. The information at the designer disposal is often widely scattered, and it can only be obtained via long tedious searches. But if this search is not done, the danger exists that a key piece of information will be missed. Computer databases, microfilm collections and the Internet can be used to great effect in assisting the designer during this stage.
Obviously, as well as accumulating information, designers must have to reflect upon it. The designer must use all his experience, knowledge, ingenuity and ability to compromise in the “trade-off” between different design parameters, e.g. weight versus reliability. 

The designer must then translate the pictures on his own mind into a drawing which will convey his thoughts to others, and which will eventually become a three-dimensional piece of equipment. Many decisions will depend on scientific analysis, but many others will be non-scientific in nature and will be determined by the non-verbal reasoning of the designer. 
Finally, the design must be drawn in the detail design stage. Like in the product development stage, one of the most important tasks of this phase is to get information. In order to ensure a successful product, the designer spends much of his time searching for design data, which may be widely scattered, before starting the drawings. To make this process more efficient the designer must employ databases of the standard components and procedures, such as the one provided by the British Standards Institution (BSI) and ISO. 
At the drawing stage the potential of computer-aided draughtiness should not be underestimated. Storing original designs in a computer database they may be recalled and modified far more quickly than is possible using the conventional pencil and paper methods. 
Also, the computer-aided designing reduces the time employed to make accurate drawings and leaves the designer more time to concentrate on the creative aspects of the design. 
A good way of achieving the objectives in a limited time is to program each part of the design process, as well as every single task at each part of the design of the underwater glider, and the timetable shown on Table1 was produced. 


 
From – until
                           Tasks 
24/9/99  –  3/10/99
Project proposal.
4/10/99  – 10/10/99
Write proposal.
11/10/99 – 17/10/99
Specifications / Planing / Standards / Look for similar products 
18/10/99 – 24/10/99
Research into hydrodynamics / Learn about underwater wings / Look for similar products
25/10/99 – 31/10/99
First design and sketches / research into Hydrodynamics and underwater wings
1/11/99  –  7/11/99
2nd design and sketches ? Apply hydrodynamics / Look for control systems in similar products.
8/11/99  – 14/11/99
Design the control system / sketch control system 
15/11/99 – 21/11/99
Look for materials
22/11/99 – 28/11/99 
3rd design and sketches / start writing interim report 
29/11/99 –  5/12/99
Finish interim report ? Submit on December the 3rd. 
6/12/99  – 12/12/99
Prepare interim interview.
13/12/99  – 20/12/99
Prepare interim interview.
21/2/00  –  27/2/00
Draw sketches of the conceptual design / Design tow-line (including deflector or weights)
28/2/00  –  5/3/00
Finish tow-line design / Find materials for tow – line / Design control system (including handles)
6/3/00  –  12/3/00
Finish control system / Find materials for control system / Find materials for communication switch / integrate on handles
13/3/00 – 14/3/00
Design communication system / find materials / find materials for glider
20/3/00  – 26/3/00
Attach communication system to towline and glider / Integrate instruments to glider / Finish glider design 
27/3/00  –  2/4/00
Final drawings / write draft of the report 
3/4/00  –  10/4/00
Write final report / prepare interview

Table 1. Task program for the whole year.

The table was not strictly followed because adding new tasks was made necessary during the process and some others required less time that the one supposed at first. But not following the timetable does not mean that is unnecessary; programming the process provides the designer with a future useful reference about the importance and hierarchy of each particular task.

 
 
Chapter 7. Conclusions 
As said before, the whole project of designing the underwater glider has not just consisted on drawing a new device. It has also been a great contribution of knowledge and practice about information hunt, definition of constraints for s design, listing and determining the specifications, learning and getting acquainted with the Engineering Drawing Practice BS308 and the Computer Aided Designing programs and procedures, searching for manufacturers of components and adapting the design to the availability of those components… etc. 

The design process of the underwater glider had more from a researching project than simply drawing some sketches. As a result, a completely new kind of underwater glider has been designed. The use of a concise designing method, in order to avoid the weakness and to take advantage from the good qualities of some other devices designed with the same purposes has resulted in a new successful product. This new device covers all the mayor weaknesses of the old ones and offers a series of advantages that will probably open it to a market with no competitors.


 
 
Chapter 8. Further Work 
Only a small part of the design process was covered during this final year project, and stages like detail design and design for production were not included at all. The conceptual design can anyway be improved with some features that, despite the fact that they were kept in mind, there have been no time to develop. 
The first suggestion is to continue with the design of a communication way between the diver and the crew on the surface. This would allow the divers to warn the people on the towing-boat when they are going to detach themselves from the gliders to investigate a particular area. Also, it would be very helpful to agree a towing speed reasonable for both the divers and the towing-boat. This idea started to get developed but, because of the lack of time, it had to be finally discarded by the moment. 
Also, as suggested from the National Oceanic and Atmospheric Administration, a brush handle type seat could be placed between the legs of the diver, so one hand could be released without loosing control of the glider. 
Finally, the observations made at the diving tests showed that there is a serious problem if the inexpert towed diver tries to glide in a face-forward position. The problem is that the regulators, which supplies the required quantities of air to the diver in order to breathe, are not designed for the speed reached when being towed. 
The regulator consists on a rubber valve, which opens the duct of the air when the vacuum produced by the breathing action of the diver acts on it. The design of the regulators does not take in account the towing and the rubber valve bends under the pressure of the water. 
When the valve bends the water gets mixed with the air and the diver can breath both elements at the same time, so some ability is required from him to separate the liquid from the air and breath only the last one. 
As the design of the regulators is not expected to change, the best way to avoid this problem would be to add a small canopy to the design of the underwater glider. This canopy would need to cover the divers face from the pressure of the drag force of water. The material must be transparent to allow a forward vision and also a scanning of the seabed. Also, the canopy should be designed with no sharp edges on it, to avoid injuries in case of accident. 
Appendix I. References

 
1. HER MAJESTY’S STATIONARY OFFICE. Police Diving Manual. Her Majesty’s 
Stationery Office, 1st ed. 1975. Part 3. 

2. NATIONAL OCEANIC AND ATMOSPHERIC ADMINISTRATION. Section 8: Working Dive Procedures. Part 10: Diving from an anchored platform. In: National Oceanic and Atmospheric Administration. NOAA Manual. Diving for Science and Technology. <http://www.uwsports.com/reference_library/noaa/section_08/subsection_10.htm
(Last access: 12 Nov. 1999) 

3. FEILDEN, G.B.R. A guide to design for production. 1st ed. The Institution of Production Engineers, 1984. 

4. SOCIETY FOR UNDERWATER TECHNOLOGY. Advances in underwater technology, ocean science and offshore engineering. Volume 15. Technology Common to Aero and Marine Engineering. 1st ed. Graham & Trotman, 1988. Part 1. 

5.  MUCCI, Peter. Handbook for engineering design. 4th ed. BSI Standards, 1994. 

6. DEPARTMENT OF AERONAUTICAL, MECHANICAL, AND MANUFACTURING ENGINEERING. Second Year notes  in Flight Dynamics. The University of  Salford, 1998. 

7.   DISCOUNT DIVERS SUPPLY. Underwater Exploration. Underwater tow sled
<http://discountdivers.com/fx/explore1.html> (Last access: 12 Nov. 1999) 

8. DISCOUNT DIVERS SUPPLY. Underwater Exploration. Sea Scanner
<http://discountdivers.com/fx/explore1.html>  (Last access: 12 Nov. 1999) 

9.   SEATRONICS. Sidescan Sonar Systems. Seatronics, Inc. 1st ed. 28 Feb. 1997 
<http://www.seatronics.co.uk/Side.htm> (Last access: 17 Nov. 1999) 

7. ABKOWITZ, Martin A. Stability and motion control of ocean vehicles. 1st ed. Massachusetts Institute of Technology, 1969. 


 
Appendix II. Bibliography 

 
a. General bibliography 

SOCIETY FOR UNDERWATER TECHNOLOGY. Advances in underwater technology, ocean science and offshore engineering. Volume 5. Submersible Technology. 1st ed. Graham & Trotman, 1986. 

SOCIETY FOR UNDERWATER TECHNOLOGY. Advances in underwater technology, ocean science and offshore engineering. Volume 9. Stationing and Stability of Semi-Submersibles.1st ed. Graham & Trotman, 1986. 

UPSON, R. H. and KLIKOFF, W.A. Application of practical hydrodynamics of airship design. NACA Report No 405, 1931. 

SOCIETY FOR UNDERWATER TECHNOLOGY. Advances in underwater technology, ocean science and offshore engineering. Volume 15. Technology Common to Aero and Marine Engineering. 1st ed. Graham & Trotman, 1988. 

WHICKER, L. F. and FEHLNER, L.F. Free stream characteristics of a family of low aspect ratio all moveable control surfaces for application to ship design. DTMB Report 933, 1958. 

ABKOWITZ, Martin A. Stability and motion control of ocean vehicles. 1st ed. Massachusetts Institute of Technology, 1969. 

BISHOP, R.E.D. and PRICE, W.G. The dynamics of marine vehicles and structures in waves. 1st ed. 
The Institution of Mechanical Engineers, 1975. 

FAY, James A. Introduction to Fluid Mechanics. 1st ed. Massachusetts Institute of Technology, 1994. 

THE UNIVERSITY OF SALFORD. DEPARTMENT OF AERONAUTICAL, MECHANICAL, AND MANUFACTURING ENGINEERING. Second Year notes in Flight Dynamics. The University of Salford, 1998. 

KINSKY, Roger. Applied Fluid Mechanics. 6th ed. McGraw-Hill Book Company, 1982 

CASINI, Giuseppe.Calcolo e disegno meccanico per disegnatori operai e tracciatori. 9th ed. 
Ulrico Hoepli Editore SPA, 1974. 

MUCCI, Peter. Handbook for engineering design using standard materials and components. 4th ed. 
BSI Standards, 1994. 

THE INSTITUTION OF PRODUCTION ENGINEERS. A guide to design for production. 1st ed. 
The Institution of Production Engineers, 1984. 

GRIFFITHS, A. Fasteners handbook. 1st ed. Morgan-Grampian Books Ltd. 1969. 

KERMODE, A. C. Mechanics of flight. 10th ed. Longman Group Limited, 1996. 

EPPLER, Richard. Airfoil design and data.1st ed. Springer-Verlag, 1990. 
 

b. Regulations and Procedures: 

NATIONAL OCEANIC AND ATMOSPHERIC ADMINISTRATION. 
Section 8: Working Dive Procedures. Part 10: Diving from an anchored platform
NOAA Manual. Diving for Science and Technology. 
<http://www.uwsports.com/reference_library/noaa/section_08/subsection_10.htm
National Oceanic and Atmospheric Administration. (Last access: 17 May 2000) 

BRITISH STANDARDS INSTITUTE. British Standards Service
<http://bsonline.techindex.co.uk> Technical Indexes Ltd. Issue 99-10. Oct 1999. 
(Last access: 17 May 2000) 

HER MAJESTY’S STATIONARY OFFICE. Police Diving Manual. Her Majesty’s Stationery Office, 1st ed. 1975. (Last access: 17 May 2000) 

ER-ONLINE. Reference & Standard Organizations
<http://www.er-online.co.uk/standard.htm> Engineering Resources Online, 3 Oct. 1999 
(Last access: 17 May 2000) 

IBM. Intelectual Property Network
<http://www.patents.ibm.com/> 1st ed. IBM, January 1997 
(Last access: 17 May 2000) 

IBM. Gallery of obscure patents
<http://www.patents.ibm.com/gallery> IBM, Jan. 1997. 
(Last access: 17 May 2000) 
 

c. Online Sources: 

MARINET. 1999 Ocean Technology Workshop <http://www.motn.org/workshop99/default.html> MariNet: Marine Technology Online. Last updated: 29 Apr. 1999 (Last access: 17 May 2000) 

ANDREW KING. Patent information. <http://unicorn.sanger.ac.uk/patent.htm> The Welcome Trust Genome Campus home pages, 15 July 1999. (Last access: 17 May 2000) 
 

DISCOUNT DIVERS SUPPLY. Underwater Exploration. Sea Scanner
<http://discountdivers.com/fx/explore1.html>  (Last access: 17 May 2000) 

DISCOUNT DIVERS SUPPLY. Underwater Exploration. Underwater tow sled
<http://discountdivers.com/fx/explore1.html> (Last access: 17 May 2000) 

DCF INNOVATIVE DESIGN. ROV Net. <http://www.rov.net> DCF Innovative Design, 31 Oct. 1999 
(Last access: 17 May 2000) 

OCEANEERING INTERNATIONAL, INC. Oceaneering <http://www.oii-adtech.com> Oceaneering International, Inc. 1999. (Last access: 17 May 2000) 

BENTHOS Inc. Benthos, Underwater Technology. <http://www.benthos.com/benthos.htm
(Last access: 17 May 2000) 

ISR ORGANIZATION. International Submarine Races. <http://www.isrsubrace.org> ISR Organisation, Foundation for Underwater Research and Education, 8 Oct. 1999 (Last access: 17 May 2000) 

SEATRONICS. Sidescan Sonar Systems. <http://www.seatronics.co.uk/Side.htm> Seatronics, Inc. 
1st ed. 28 Feb. 1997 (Last access: 17 May 2000) 

NETWORK WORK PLACE DESIGN. Waal Catalogue of products. <http://www.worcester-aluminium.com/product.htm> 1st ed. Worcester Aluminium Alloys, 1999. 
(Last access: 17 May 2000) 

JERGENS INC. Catalogue of products.<http://www.jergensinc.com/> 1st ed. Jergens Inc. 2000. 
(Last access: 17 May 2000) 

NET RESOURCES INTERNATIONAL. Offshore Technology. <http://www.offshore-technology.com/index.html> 1st ed. Net Resources International, 2000. (Last access: 17 May 2000) 

UNIVERSITY OF WASINGTON, SCHOOL OF OCCEANOGRAPHY. The virtual mooring glider. An autonomous underwater glider. <http://www.ocean.washington.edu/research/glider/project.html> 1st ed. 
University of Wasington, 1998. (Last access: 17 May 2000) 

DAVENPORT, Ryan. Davenport skeleton sleds <http://members.home.net/sleds> Davenport skeleton sleds, 
7 May 2000. (Last access: 17 May 2000) 

Harding, Jeff. Scientific diving and boating safety program. <http://www2.ucsc.edu/sci-diving> Institute of Marine Sciences of the University of California, Dec. 1999. (Last access: 17 May 2000) 

MANCHESTER COMPUTING. Consortium of Academic Libraries in Manchester TI web. <http://tiweb.li.umist.ac.uk/tisearch.htm> Umist Library, Jan. 2000 (Last access: 17 May 2000) 
 

d. Magazines and Catalogs: 

CHAPLIN, TIM. Umbilicals. Underwater Contractor Magazine. Issue 8, Jan/Feb 1997 

MARINE SONIC TECHNOLOGY LTD. Sea Scan? PC Side Scan Sonar.Oceanscan, for Marine Sonic Technology Limited (MSTL). 21 Oct 1999 


 
 
Appendix 3. Comparison of existing gliders 
 

a. Tow sub 

The Tow sub is a patented project that can not be found in the market yet. 
It incorporates a canopy to protect the diver from the drag force generated when towing which increases the comfort and could extend the diving tie of the diver since it reduces their tiredness. 

Even thought, the main problem of this design is that the vehicle is too big for the purposes we are looking at. This would not only imply the problem of storing and transporting it but also that the drag forces that must be counteracted would be extremely high, which means that a very powerful tow-ship would be needed


 
b. Sea scanner 

The sea scanner is a small and light device, which means that can be easily transported and stored. 
Its clean design assures a small drag force generation and, therefore, it can be towed by any kind of boat. 

The main problem is that it becomes unstable and difficult to control since divers have to stand the drag forces at the same time that must maintain the hands in a very firm position to maintain a constant lift. 

 


Figure 14. Sea scanner

 
c. Underwater Tow Sled 

The Underwater Tow sled is also very easy to store and transport and again, does not offer a big resistance against the towing force so it can be towed by any kind of boat.

A good feature of this design is that a third handle has been incorporated so divers can held it with one or two hands indifferently. 

The basic problems of this product are the same shown in the Sea Scanner: a bad control system that derives in diver tiredness and reduction of speed and increase of time of search.


Figure 15. Tow sled.

 
d. Home Built Devices 


Figure 16.Home built glider.

Because of the existing lack of European manufacturers and the simplicity of the existing products most users tend to build their own devices. 
These are normally very similar to those existing in the market and, therefore have the same problems.This one shown in Figure 16 belongs to a sea rescue society and is used for underwater rescue tasks. 

The main problem is the control again. As the previously seen designs, the control functions relay on the hands of the diver, which should be exclusively concentrated on supporting the drag force.


 
e. Common problems. 

In addition to the problem of the apparent non-existence of European manufacturers and taking the first example, the Tow Sub, apart all the analyzed designs had the same control problem. All of them employed the hands to exert control over the glider. At the same time the hands had to support the strong drag forces created against the water. 
As said before, this makes the glider very unstable because of the difficulty for maintaining a constant angle of attack on the board.


 
Appendix IV. Interviews to the professionals and diving tests 

 
a. Interviews 

Apart from the observations done over the existing models of underwater gliders there was another source of information that would confirm the problems and advantages deduced so far: The users of these apparatus. The interview was carried out in a sea rescue station of the Red Cross, and the interviewed were active crewmembers and divers of from this station.

The interviews did in fact confirm the disadvantages observed on the current designs and also gave some suggestions about procedures of towing and gliding. 

The main problem was confirmed to be the one concerning the control, as observed before. Also, the impossibility of the divers to read their consoles and get all the information about depth, bearing and time was stated. Integrating a second group of instruments in the glider itself could easily solve this, but apparently there is not any design that includes it. 

A suggestion made by the interviewed professionals was to arrange the handles of the new design in a vertical position, since this would made the manoeuvring more conformable than if the handles had to be hold horizontally. 


Figure 17. Interviewing users.

 
b. Diving Tests 

The possibility of a diving test with the gliders fabricated by the crewmembers of the sea rescue station was a very interesting suggestion from the designing point of view. Testing the apparatus is the best way to find their good and bad characteristics so, after checking the availability of the people and the equipment, a date was fixed for the tests.


Figure 18. Diving tests. Note the position of the towing points at the wing tips. 

The test was carried with two gliders towed by an outboard rescue ship with two 20m long towlines. The procedure requires the divers to stay floating in the water with the glider firmly hold in their hands as the boat starts to tow. 
The ship started towing at a very slow speed (1.5 knots) and started increasing it gradually.


Figure 19. Maneuvering. A positive angle of attack generates positive lift.

Maneuvering the glider at that stage was an easy task; inclining the board at a negative angle of attack resulted in a smooth descent, whereas introducing a positive angle to the board had the opposite results. 
About the lateral control there was no real problem since it was similarly exerted: rolling the glider to the desired side and applying a small angle of attack gave the desired results very easily. But an important problem was observed: At this speed it was not possible to descend deeper than 2 or 3 meters. 

This difficulty was rapidly solved when the boat started to accelerate to the normal searching speed of 3 knots. The glider could now descent without any difficulty, but because of the high forces that the water was exerting on the divers at that speed the glider became very unstable. The difficulty to maintain the wrists in a firm position was causing a vibration on the hands that made the angle of attack to acquire a small but continue change of inclination. This made the divers apply continuous control forces over the board with the consequent tiredness.


Figure 20. Maintaining a constant angle of attack. At high speeds it becomes a hard task.

Later on the ship accelerated to 3.5 knots, which was said to be the maximum towing speed employed by this particular rescue team. The drag force that pushes against the diver had dramatically increased in that moment and the difficulties of control became then much more evident. A big force was needed to apply in order to keep holding the glider, and the necessity of separating the function of control from the hands became evident then. 

The test ended after some turning trials, which proofed that the lateral control of the glider is a relatively easy task. 
The procedure is very similar to the one employed for the vertical control; the board is first rotated on its longitudinal plane to the desired direction and a small angle of attack is applied in order to generate a lateral lift. Because of the drag forces it is quite difficult to make a slow turn, but as at this manoeuvre there is no important change in depth it implies no real danger for the divers. 


 
Appendix V. Drawings 

 
Appendix VI. Calculation of weight 
Once the final drawings were produced the weight calculation for the glider was done to assure that the design would satisfy the specification. 
To calculate the weight the mass of each component have to be known, and the best way to get it is to work it out from the following relationship:  m = ? / V 
Once the mass is known the weight is calculated from: W= m * g 

As a rough value was just needed only the weight of the biggest and heaviest components was calculated, as shown below. 
The frame is built in an aluminium alloy (Al Mg4.5 Mn) with a density of 2660 kg/m3, and its volume was calculated to be 0.001001728 m3. Applying the formulae gives as a result, 

W=26.646 N.
Again, the wing is built in carbon fibre + epoxy, with a density of 1550 kg/m3. The volume was calculated to be 0.001241137 m3, and therefore applying the formulae: W=12.4175 N. 
But as there are two main wings, 
W= 24.835 kg

The hand supports are built in the mentioned aluminium alloy ant have therefore a density of 2660 kg/m3. The area for the hand supports was calculated to be 0.000368602 m3 and, therefore, it has a weight of 9.805N. 
As there are two hand supports, 

W=19.61 N. 

The leg support is built in carbon fibre + epoxy, with a density of 1550 kg/m3, and has a volume of 0.00146 m3. Then, applying the formulae, the weight is calculated to be: 

22.6 N.

The total weights of these parts, which are the more relevant, sums a total of: 

93.691 N.

This weight is well down below the specified maximum of 120 Newton, so the specification is satisfied at this area.

Appendix VII. Wing data charts.

Hydrofoil co-ordinates


 

 
Hydrofoil co-ordinates


 
Iñaki Rodriguez Rebolledo Curriculum Vitae, 2004